NCL LG100-I Two Component Rapid Curing Injection Grout

NCL LG100-I Two Component Rapid Curing Injection Grout Rapid Curing Injection Grout NCL Injection Resin


PRODUCT DESCRIPTION
NCL LG100-I SYSTEM is a Rapid Curing Two-part Polyurethane Injection Grout designed for sealing underground leaks especially cutting off high-flow underground water ingress, void-filling, soil stabilization and densification, encapsulates and consolidates loosed ground in water-bearing geological formation as well as other waterproofing and ground improvement purposes.
 
The curing profile and density of NCL LG100-I SYSTEM is customizable, it can be fine-tuned based on site condition and special requirements. Generally, NCL LG100-I is injected behind underground concrete structure as curtain grouting material to stop water infiltration and it can be directly injected into soil to improve ground condition.
 

COMPOSITION
NCL LG100-I SYSTEM is a Two-part Polyurethane Injection Resin which consists of Part A – Resin/Base and Part B – Hardener. Part A and Part B are mixed to form hydrophobic rigid and tough closed-cell Polyurethane Grout.
 

AREA OF APPLICATION
  • Severe underground water ingress
  • Void Filling
  • Tunnels Grouting
  • Sinkhole Remediation
  • Rock and Soil Stabilization
  • Ground Improvement
  • Curtain Grouting
  • Cut off underground water flow
  • Sewerage Structure
  • Manhole & Wet Shaft
  • Basement Wall & Slab
  • Concrete Joint
  • Lift Pits
  • Other Specialized Applications
 

FEATURES & ADVANTAGES
  • Rapid Curing
  • No Shrinkage
  • Customizable reaction time
  • Customizable core density
  • High foam strength
  • Water-impermeable barrier
  • Solvent and TDI free
  • Good chemical resistance & Non-corrosive
 
 
MATERIAL DATA


 Properties UNIT PART A PART B
Appearance - Yellowish Liquid Dark Brown Liquid
Viscosity (at 25 °C) mPa.s ~750-1500 ~200
Specific Gravity (at 25 °C) - ~1.12 ~1.24
Flash Point °C >100 >230
Mixing Ratio (A:B) litre 1 1
 

REACTION DATA


Model Expansion Ratio Core Density (kg/m3) Cream Time (sec) Rise Time (sec)
NCL LG103-I up to 40x 30 ± 3 Customizable
10-50
Customizable
40-300
NCL LG104-I up to 30x 40 ± 3
NCL LG106-I up to 20x 60 ± 3
NCL LG107-I up to 17x 70 ± 3
NCL LG108-I up to 15x 80 ± 3
NCL LG109-I up to 13x 90 ± 3
NCL LG110-I up to 12x 100 ± 3
NCL LG111-I up to 11x 110 ± 3
NCL LG112-I up to 10x 120 ± 3
NCL LG113-I up to 9x 130 ± 5
NCL LG115-I up to 8x 150 ± 5
NCL LG117-I up to 7x 170 ± 5
NCL LG120-I up to 6x 200 ± 5
NCL LG125-I up to 5x 250 ± 5
*The reaction data is recorded under laboratory condition at 25 °C. Result may vary depending on site condition.
 


INJECTION PROCESS
Twin-line Injection Process:
Feed twin-line injection machine (1:1 ratio by volume) with Part A and Part B separately. Inject material through the injection gun equipped with static mixer into ground/void or behind structure to be sealed.

 

FINAL PRODUCT
Once mixed, the injection grout reacts rapidly to form hydrophobic closed-cell rigid and tough polyurethane foam. When the mixed material is injected into water-bearing stratum behind structure, the grout foams and displace water then seal leaking structure and consolidate loose ground.
 

PACKAGING


Contents Weight  
Part A : Resin 22 kg / 220kg  
Part B : Hardener 25 kg / 250kg  
 

STORAGE & HANDLING

It is recommended to keep container tightly closed in a cool (20 - 25°C), dry and well-ventilated place. Partly used drums/pails should be properly sealed to prevent ingress of moisture. To increase the material life expectancy, partially used drum/pail can be filled with nitrogen gas and sealed tightly to prevent contamination. When the material is stored properly, the shelf life is approximately twelve (12) months from the production date.
 

WASTE DISPOSAL
Waste disposal should be in accordance with all applicable local and national regulations. Kindly check with the local authorities on proper disposal method. Empty drums/pails should be punctured to clear the content. Care must be taken to prevent environmental contamination from the use of this material.
 
 

HEALTH & SAFETY
  • Ingestion: Do not induce vomiting. Treat symptomatically and get medical attention immediately.
  • Inhalation: Remove from exposure. If there is any difficulty in breathing, get medical attention immediately.
  • Skin Contact: Remove contaminated clothing. Immediately flush affected area thoroughly with mild soap and water.
  • Eye Contact: Immediately flood eyes with plenty of water for a minimum of 15 minutes holding the eyes open.
 
OTHER INFORMATION
All information contain herein was obtained from sources which we believe to be accurate and reliable. The information is subject to change without prior notice. However, it is provided without any warranty, expressed or implied, regarding its correctness. The information is provided for informational purposes and solely for customer’s consideration, investigation and verification. The statements in this information sheet are based on the best of our knowledge and experience. For this and other reasons, NCL Chemical & Equipment Sdn Bhd do not assume responsibility and expressly disclaim liability for loss, damage or expense arising out of or in any way connected with the handling, storage, use or disposal of the material. However, we have no control over the method of application and the amount of care taken when using this product and therefore the liability of NCL Chemical & Equipment Sdn Bhd is limited to the quality of the delivered material.                                        


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